Design Capability

Solidworks 2019

CATIA V5-6 R2020

Surfacing

A-Surface Components, Manifolds, Pipework Routing, Pressings & Hangers

Drawings
Customer, Supplier, Component & Assembly

Solids
Tooling, Mouldings, Castings, Jigs & Fixtures

Generative Sheet Metal
Silencer Bodies, Brackets, Trims, Baffles & Heatshields
 

JSP L-R-3.jpg
Complete Assembly Jig
Leak Test Jig
Final Inspection Jig

Manufacturing Capability

Tube Manipulation

  • Hydraulic CNC Mandrel Pipe Benders (Capacity up to 3”).

  • All-Electric Triple Stack CNC Mandrel Pipe Bender (Capacity up to 80mm).

  • ID & OD Sizing Machines.

  • Dedicated Torca Slotting Machine.

Hydroforming

  • Hydroforming of Tubes

  • Hydroforming of Sheets

  • 1200 Tonne

  • 60,000 PSI

  • Bed Size 2.2m x 1m

Silencer Manufacture

  • Fully automated CNC Silencer Body Roller

  • Automated Seam Welder (TIG)

  • Double ended body flaring press

  • Twin head fully automated end spinner – capable of rolling and flattening end seam in one cycle

Heat Shield Manufacture

  • Pressing , cutting and forming of eg : Nimbus Lite – Nimbus GII – Cirrus GIIIx material.

Trim Finisher Manufacture

  • In house manufacture from one off concept through to production manufacture

Final Assembly

  • MIG, TIG & Spot welders

  • Prototype assembly table (3m x 1.5m)

  • Stand alone fixture design & manufacture

  • Leak testing